Insert one of the troublesome cases back into the press and run the ram up so the case is in the die (don't forget to lube!) and take a flashlight and put it behind the shellholder and die.
I bet you will see light coming through between the shelholder and die.
When you say the shellholder is touching the die, you probably mean WITHOUT a case in the die.
It takes a good amount of force to size a case.
When you apply that force, all the slop in the press linkage goes away.
Also, as you apply that force, the press frame stretches.
THAT is how you get a gap and cases that are not sized enough even though you thought the die was all the way down against the shellholder.
That's also why you can screw the die down even more and move the shoulder back some more.
I bet you will see light coming through between the shelholder and die.
When you say the shellholder is touching the die, you probably mean WITHOUT a case in the die.
It takes a good amount of force to size a case.
When you apply that force, all the slop in the press linkage goes away.
Also, as you apply that force, the press frame stretches.
THAT is how you get a gap and cases that are not sized enough even though you thought the die was all the way down against the shellholder.
That's also why you can screw the die down even more and move the shoulder back some more.

I have never found it necessary to grind the shell holder and or die. And then there are dies that are nice (and expensive). Anything that can be accomplished with the Redding competition shell holders can be accomplished with standard shell holders, the reloaders has to know what they are doing.
. It does not have to be that way.
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