Background:
I have been reloading for about 20 years. Never any issues with my ammo.
About 15,000.45ACP rounds loaded, 10,000 9mm rounds loaded.
New to 40 SW and familiar with the high pressure
This was a reload
5.3 grains of HP38. 165 Grain RNFP Plated Extreme bullet.
Winchester brass.
Winchester standard primer
OAL set to 1.135 in
What happened?
This was one of the first 100 of the 40SW reloads I did, and somewhere around round #50 shot in my G23.
The shot was normal as I saw a hole in the paper after I pulled the trigger.
The experience was not normal as I didn't feel as much recoil and I'm 99% sure the slide did not cycle. I manually cycled the slide, and this is the brass that was ejected.
Here is my suspicion on what happened.
1. In the bottom photo you can see the mouth of the case is dorked.
That was from the initial setup of the flaring and was obviously too much for the seating die where this dork took place.
2. The imperfection of the brass prevented the round from fully entering the chamber.
3. While not in full battery, the gun still fired while not fully supporting the case. (This doesn't make sense as 3/5 of the case is about the size of a .45 acp case and not a 40SW case.
Note:
There was no hot gas released on the outside of the gun
There was no "kaboom" as seen on other internet threads
There was no fouling of the magazine, or magwell.
Subsequent rounds fired fine.
I'm temped to now have the barrel tested for cracks.
Your thoughts?
*** UPDATE ***
The answer has been identified and accepted as a .40 in a .45 barrel. Thanks
I have been reloading for about 20 years. Never any issues with my ammo.
About 15,000.45ACP rounds loaded, 10,000 9mm rounds loaded.
New to 40 SW and familiar with the high pressure
This was a reload
5.3 grains of HP38. 165 Grain RNFP Plated Extreme bullet.
Winchester brass.
Winchester standard primer
OAL set to 1.135 in
What happened?
This was one of the first 100 of the 40SW reloads I did, and somewhere around round #50 shot in my G23.
The shot was normal as I saw a hole in the paper after I pulled the trigger.
The experience was not normal as I didn't feel as much recoil and I'm 99% sure the slide did not cycle. I manually cycled the slide, and this is the brass that was ejected.
Here is my suspicion on what happened.
1. In the bottom photo you can see the mouth of the case is dorked.
That was from the initial setup of the flaring and was obviously too much for the seating die where this dork took place.
2. The imperfection of the brass prevented the round from fully entering the chamber.
3. While not in full battery, the gun still fired while not fully supporting the case. (This doesn't make sense as 3/5 of the case is about the size of a .45 acp case and not a 40SW case.
Note:
There was no hot gas released on the outside of the gun
There was no "kaboom" as seen on other internet threads
There was no fouling of the magazine, or magwell.
Subsequent rounds fired fine.
I'm temped to now have the barrel tested for cracks.
Your thoughts?
*** UPDATE ***
The answer has been identified and accepted as a .40 in a .45 barrel. Thanks






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