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  • hubel458
    In Memoriam
    • Sep 2006
    • 539

    I think we found good overall sabot design that will
    be the easiest to get made, easiest to get seals
    and whatever wads needed... Keeping design simple.
    It is same simple design as the ones pictured above
    but with slightly thicker base.It is fairly compact
    for more room for our slow powder loads, and when
    using slower powders, we don't need as much cushioning
    which makes the room for the powder. Larger charges
    of slower powder, better velocity with less case
    expansion, and more reloads possible.

    We hadn't tested soft lead 58cal slugs in 12ga sabots
    for penetration until now.. They did very well,
    two different 440 gr ones, going though 4 inch dried
    timber, pushing out some wood on the back.
    Shows they are just starting to expand.Should do great
    for deer and hogs. Going 2200 in long barrel NEF.
    Have pictures later. A 58cal slug at good speed is
    nothing to look down on. Many African hunters liked
    that caliber in their 577 doubles for big game.
    Slugs can be loaded faster, cast heavier,
    and cast harder for any need.And compared to other
    way of getting slugs out of a shotgun, once
    we have good fullbore sabots, we save on needing
    bullet lube, gas checks, cheaper to get, no barrel
    leading, much better BC in the same weight of slugs
    compared to short fullbore ones....


    Here are pictures of molds that can make cast
    58cal slugs for the 12ga sabot we are working
    on.There are many makers and brands and styles
    of molds and weights available.






    Here is picture of a 10ga wadcup with a 730gr hollowbase
    lead slug in on the left .In my heavy barrel 10ga smoothbore
    I got 6" group at 50 yds. If we made hollow in the base
    bigger it would be more accurate in smooth barrel.
    The slug is .69cal one,measures .686"(from Lymam mold
    like in picture), that Dixie Gunworks has. I bumped up the
    diameter about .015" --wadcup is BPI VP100.




    Here is picture of a nice 8ga double a fellow has.
    Great looking gun..Ed

    Comment

    • hubel458
      In Memoriam
      • Sep 2006
      • 539

      Working more with 58cal lead slugs in 12ga sabot we want
      to get built. We shot a few for checking penetration,
      with 440gr slugs at 2200 plus fps. Shooting into popple.
      In picture the 6x6 on the left penetrated by harder lead
      alloy slug, with slug showing very little expansion on
      exit from the 6x6, On the right, soft pure lead slug through
      a 4x6 starting to show expansion on exit. These slugs can be
      gotten or cast your own to about any hardess needed.
      They can even be heat treated to be as hard as jacketed.
      I have rounded up 9 different ones very easy, shown in
      2nd picture and there are more. Ones in picture range
      from 400gr to 530 gr. There are molds to make them
      down to 350 gr and less.





      Here is picture, on left of Accutip sabot we been taking out
      of loaded rounds and testing 58cal lead slugs with,
      and right a hard plastic sabot model, we are working on
      to see how slugs fit and how it looks, and how
      it compares to the Accutip and other sabots we have
      here from WIN, REM, FED, Hornady.



      In picture is a really neat, very strong, 10ga Beretta style
      gun we got. Its barrel is heavier at the muzzle than most
      all 10 gauges we've seen except the NEF with bull barrel.
      Made by Pedretti, has top lever to open, instead bottom
      lever like Beretta or the Investarm 20ga we showed above.
      Going to make into switch barrel for 10ga and monoblock one
      in 585HE later. Have 2 barrels for it. Has nice big pad we put
      on it and it is weighted to 12 lbs in 10ga..



      Now for some internal ballistics comparisons.There is formula
      for figuring appoximate Average Barrel Pressure,

      You take Muzzle Energy times 12......and divide it by

      the BORE Area in sq in, times the length of the barrel in inches.

      Examples- you have a 458 WIN, my 585HE and 12ga 3.5"--
      all at 5000 Ft Lbs of energy which for 458 be standard load.
      The 585HE in this mode would be burning close to charcoal.
      The 12ga 3.5 would be 440gr slug in sabot at 2200 plus.

      The 458 Ave Barrel Pressure is about 16,000 psi.
      The 585HE Ave Barrel Pressure is about 8,000 psi.
      The 3.5 12ga Ave Barrel Pressure about 5,200 psi.

      The purpose of this-- To show the possibilites of big bores.
      Ok you can't go much higher with 458WIN, about 80gr of powder

      But 585HE you can get way over 10,000 ft lbs,with 180gr powder
      it holds running at 458WIN Ave Barrel pressure.

      AND 12ga and 3.5" brass case in Savage 210, slow powder loads,
      heavy barrel, you can get over 10,000 ft lb. with 180gr powder
      at much less than 458Win Ave Barrel Pressure.
      Possibilities are really great fun. Ed

      Comment

      • Twystd1
        Superfluous
        CGN Contributor - Lifetime
        • Oct 2009
        • 2692

        I am in amazement. I absolutely love this stuff.
        Thanks for posting up all your data and pictures.
        Where do you go from here?

        Comment

        • hubel458
          In Memoriam
          • Sep 2006
          • 539

          Some 12ga sabot progress. Here is pic of our sabot model, two
          in front, shown with Accutip sabot behind. They are all holding
          58cal slugs, showing how tight they fit and conform
          to the inside of the sabot petals. A decent fit is a help
          for better accuracy. Hope they get built for us this summer.
          We are working on it.




          Second picture is from a fellow who put 58cal cast slugs in a
          thinwall 20ga shotcup and shot this at 50 yds. This with first
          load he tried. Great accuracy for so many shots. This shows
          great possibilities with 58cal slugs, and should even do better
          in the 12ga sabot like the above we like. I've heard about BP
          guys who got into 58cal that they get good accuracy.




          Here is picture of some the grey bls sabots showing the way
          they have got bent and beat up, and shows what I and many
          others have found; that plastic cushions can bend and twist
          and shift, affecting the slug on leaving the barrel, affecting
          the accuracy.




          On a future work, I'm doing a Greener Martini in my 585HE long
          case, Here is picture of a parts action with a stock idea
          I'm experimenting with. Might use this or regular pistol grip.

          Comment

          • hubel458
            In Memoriam
            • Sep 2006
            • 539

            Back after losing time to a lightning fried computer.

            Test in 3.5" plastic using a few accutip 12ga sabots out of factory loads.
            The 12ga accutip sabot, hard cast 440gr 58cal minie slug in
            36" rifled NEF at 2200, and it went through 12 inches of wood like
            butter. The hole out showed it was starting to expand a little.

            Test of softer lead 500gr 58cal Minie with deeper hollowbase in accutip
            in smooth cylinder bore barrel at 2000, and 3 shots in 3" at 30 yds.
            This was a Lyman 575213 new style minie slug
            More experimenting can make these work fair in smooth barrels.
            For best accuracy use a blunt nose heavier 58cal 600gr slug with
            deepest hollow in the base. The blunt nose would be more front end
            heavy and a little more accurate from smooth bore..
            Lee and Lyman have molds like that.Others selling slugs also.

            I mentioned before about seals/wads must be stable and not crush
            down off center, or it might affect accuracy. Here is picture of
            the one piece seal and wad Federal uses in their sabot loads.
            Notice it doesn't have a lot of space in the cushion part that would
            allow it to tip or go off center.



            Here is picture of some 10ga work using expanded 69cal minie and
            700cal bullets in 10ga wadcup. 69cal hollowbase fairly accurate to
            50yds in heavy barrel smoothbore.



            Here is picture of the Savage 110 done in my 585HE. Hollow butt of the
            stock is weighted, gun handles nice.Ed

            Comment

            • Cali-V
              Senior Member
              • Dec 2006
              • 1942

              Wow I miss this thread...
              Keep us updated...
              Thanks!!!
              oh this...
              It's a Single Cylinder - Single Stroke,
              Internal Combustion Engine,
              with a Free Floating Piston...

              Comment

              • hubel458
                In Memoriam
                • Sep 2006
                • 539

                With an other scoped NEF Ultra 12ga, 24 inch
                barrel, shot hard cast, 400 gr 58cal Lyman Minie
                in Accutip sabot at 75 yds. Hit small paper plate
                5 for 5. Going 2000fps.

                Speaking of 585HE above. We have two in falling blocks,
                10 bolt guns,5 break actions, and other types.
                A fun cartridge, and now that we are working with
                58cal slugs in 12ga sabots, 58 cal is where it is at..
                And now we are getting a run of 585HE cases made.
                Bertram getting ready to make the last die;
                done later this month and will be doing cases then.
                Cases are 3 bucks each, bulk shipping included.
                He usually charges 5 or more for wildcats, but as
                I'm furnishing final sizing die, and he will ship
                by bulk freight saving him handling, and he had
                a couple tools already to use, he said $3 each, a
                real good deal..

                He will ship whole bulk order to me.
                I will pass them on to everyone buying in first run.
                I'll will get a bunch also, to load for others,
                to fill orders, and collectors. Get 100 for 300 bucks,
                or be a 500 guy buying a 167 cases for 500 bucks.
                I'm having guys just make out MO to Bertram Bullets
                and get it to me and I send them on to him.
                I'll keep track of who gets what and ship cases to
                the guys helping with first run, no shipping charge.
                Want to make the run as big as possible. Got
                money ready to go for over 700.
                Like to get 3-4 times as many made if possible.Ed

                Comment

                • hubel458
                  In Memoriam
                  • Sep 2006
                  • 539

                  Sorry, late in posting, bad weather, computer lines zapped again.

                  Some more experimenting with the Accutip sabots, Designed a
                  two ball load using .577" cast lead balls. Bottom ball flattened a
                  little in vise with the flats up and down in sabot.
                  Used a fold crimp, 3.5" once fired REM case in NEF, long rifled
                  barrel.....Fold crimp goes down on the top ball...Round
                  balls 285gr each, going about 190 hit within 2 inches at 30 yds.

                  Those 58 cal inside Accutip sabots are really versatile.
                  Tested 3 shots with 58cal Buffalo hollowpoint, hollowbase, lead,
                  muzzleloading slugs, 2" at 30yds. All loads with plastic x12x
                  seal and white felt cushion under sabot.

                  Experimenting with an Enfield, had one set up with my 700HE 3.25,
                  and just did one in my longer 700HE. Did little longer port and
                  added little more weight.First picture. 2nd picture is a neat 3 barrel
                  16ga, which if I had it,deepen chamber, I'd have a neat 16ga FH....Ed





                  PS---We are gaining on getting the big run of brass made for our 585HE.
                  He is finishing the tooling and soon be producing. We want make the run
                  as big as possible so everyone is welcome to help. You in US get in on
                  first order, cases are $3 each.Those in the US he'll send whole order to
                  me bulk freight, a big savings, and I'll get them to the parties involved,
                  no charge for helping out on first run.The $3 cost is a great bargain
                  compared to other big bore cases and if you buy 150 or so you've saved
                  enough, over the cost of others to buy a barrel to make 585HE gun with.
                  My contact--- gunowner at journey.com

                  For those in Australia,Canada,South Africa,UK, and other countries
                  send pmt to Bertram and he'll send cases to you individually when done.
                  Right now can't afford export costs to send cases back out of US...


                  .

                  Comment

                  • hubel458
                    In Memoriam
                    • Sep 2006
                    • 539

                    Here is picture of the two ball sabot load, using two
                    58cal balls in a 12ga Accutip style sabot.



                    Hoping we will have sabot like above for reloading soon,
                    in volumn so we can load and test a bunch of these 58cal
                    bullets and slugs. There are soft cast, hard cast, and
                    the heavier jacketed. These all work in my 585HE also.
                    The 440gr hollowbase ones loose in the big box on left
                    measure in at .585" and work great in my 585HE cases.



                    Part of my 585HEs are smooth barrels guns
                    just for testing the different style guns, and different loads.
                    In the one smooth barreled one I have on BBK action, shooting
                    my 585HE with 440 gr hollowbased Minie slug, we were hitting
                    8 inch paper plate with them going about 2700 at 30yds.
                    Hollowbased they act like shotgun slug at short ranges.

                    Will be neat deal to shoot them in 12ga accutip style sabots in
                    rifled 12 gauges and the smoothbore 585HEs with $30 barrels.
                    Here is picture of Pedretti(Beretta style) that came as 10ga. I
                    have monoblocked in 585 barrel. In picture there is 585HE case
                    partly out of chamber. I have extra fairly heavy 10ga barrel
                    also and changes in 2 minutes. And that monoblock break
                    action locks up like a bank vault.Real strong.





                    And an ultimate big bore from history.ED

                    Comment

                    • tankerman
                      I need a LIFE!!
                      • Mar 2006
                      • 24240

                      Glad you're still updating.

                      Comment

                      • hubel458
                        In Memoriam
                        • Sep 2006
                        • 539

                        We hope a company will be making our modeled 12ga sabots
                        soon, this fall, to deliver to reloaders and suppliers..
                        We also got first part of funds collected for the initial big run
                        for our 585HE long cases being made. Sending in bunch
                        this week, and need more to make run bigger For more info
                        if your interested contact me.

                        We, others, and 'VdoMemorie' on the Cast Bullet forums
                        and Shotgun World are experimenting with 58cal Minie slugs and
                        58cal round balls in 20ga wadcups, and find it is away to slug
                        load your 20ga economically. You can use 20ga Commander wad and
                        also shorter "sporting 20 short" wad from BPI. I cut bottom off of
                        commander and use felt wads and 20ga obturator seal with .575"
                        470gr minie slug and got 4" group at 30 yds, with smooth barrel.
                        That is with heavy thick,smooth barrel I put in CBC below.

                        Here is picture of the CBC break action that I mono-blocked in smooth
                        super heavy, thick 20ga barrel..30" long, chambered for 3.5" cases.
                        Works great with 3.5" plastic or brass cases.



                        Here is picture of the 1887 WIn with my 585HE in it. I put in a
                        heavy barrel and different kind of extractor Barrel is 28"..
                        I like putting my 585HE in all the old style of guns, just
                        to show all the uses the case has.



                        I found supply of super long bmg cases to make my 700HE Long cases.
                        It is 4.27" long and holds over 370 gr ball powder, 1000gr at 3400 plus.
                        I have it in my Vulcan BMG bolt action and I just got one done in
                        a MRC PH bolt gun, in picture below...Ed


                        Comment

                        • hubel458
                          In Memoriam
                          • Sep 2006
                          • 539

                          I found pics of a factory 12ga over under that
                          has bottom barrel rifled, top one smooth with
                          chokes. Will have pics few days. Also pics of
                          585HE case samples from the first run
                          of my 585HE cases, Bertram is doing.ED

                          Comment

                          • hubel458
                            In Memoriam
                            • Sep 2006
                            • 539

                            Here is breach picture of that 12ga O/U made by Armi-Lumar
                            It has the bottom barrel rifled right from factory, top barrel smooth,
                            with interchangeble chokes. A real neat gun.



                            Good news, I got few samples of first production run of my 585HE
                            cases from Bertram, to test for strength and measure for uniformity.
                            They all measure perfect and especially the belt length headspace.
                            He made part of the run, a 1000, without headstamp..And over 3000
                            with headstamp. Cases only 3 bucks each if you get in on the first
                            shipment right away..Ship by mail to US cost too much, $1.50 each,
                            so we will have a bulk freight shipment to US as big as possible.
                            Folks in other countries order direct from Bertram.

                            This case can be used in different style guns.,
                            Bolt, Falling blocks, Break actions, Etc. I have reamers, and dies.
                            Manson Reamer can make more reamers,CH4D has dies also.
                            Earlier in thread I've shown various 585HE guns we have set up. Here
                            is a break action, with 585 barrel monoblocked in, one my favorites,
                            we just got done.




                            I tested 585HE moderate loads(650gr @ 2400) in NEF, CBC, Pedretti,
                            etc, break actions and didn't need sizing on the bottom 2/3. Real
                            tough built cases. Cases, are real uniform. For high test loads we
                            fired couple with 650gr at 3000 in Enfield bolt action, and it extracted
                            ok, and resized ok back to specs. About a 62k psi load. Pockets tight.

                            First picture, shown is some he made without headstamp that I stamped,
                            and some with stamp and ones I made on the right..
                            Also they can be used for wildcats, shorter cases, etc, and folks can stamp
                            what they want. 2nd picture you see them in a regular # 31 shellholder,
                            they don't need a special holder.

                            In 3rd picture of sectioned cases, you can see how strong the cases are
                            in base and corners, strong like the ones I made, on the left in picture,
                            which were real strong cases, that worked great with max loads..
                            The new 585 from Bertram on the right in picture.Nice strong base/corners.
                            He supplies same base cases for 408 Cheytac, used with hot sniper loads
                            that run real high average pressures..He will be manufacturing
                            these Cheytac runs regular, so we can get ours made anytime
                            we get money built up for an order..Ed







                            Comment

                            • hubel458
                              In Memoriam
                              • Sep 2006
                              • 539

                              Here is overall view of the Armi-Lumar O/U 12ga that has
                              one barrel rifled. Second is another view of the breach.
                              Nice looking gun.





                              Here is picture of the 58cal Minie bullets in 20ga BPI Commander
                              shotcup wads, and some 50cal bullets in 20ga BPI Sport shotcups.
                              Sport wads were too small inside and to tapered inside for 58 cal.
                              Other two are 458 bullets in a non-discarding base that had SPW,
                              Buckhamer type slugs in them, that someone took apart, that I got.
                              And one 100yd group shot by Ajay on ShotgunWorld with Sav 220
                              20ga, with 20ga Commander wad and 58cal cast Minie bullets
                              measured about 2 inches. Four shots in two inches.Ed

                              Comment

                              • hubel458
                                In Memoriam
                                • Sep 2006
                                • 539

                                First is picture of the 8ga Falling Block with texturized paint finish
                                on the stock. It enhances the grip quite a bit on hard recoil guns.



                                Second is the Greener that I have my 585 HE in.Also have
                                12ga barrel for it..



                                Third is Magtech singleshot action that I'm experimenting
                                with putting on a thumbhole stock.



                                Fourth are the long bmg bulleted blank cases that I found, to use to
                                make my 700HE Long case, 4.27" long. I have few extra sets of
                                five in links like shown, extra to sell 5 at a time in links,
                                if some need them for their collections, etc... Ed

                                Comment

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