UPDATE, fixed the problem
So after lots of searching I found a couple people who had the exact same problem I had.
Ironically the best thread with the most info I found was from a year old Calguns posting.
My problem was exactly like the one in this link.
Everything was installed corretly, and to troubleshoot I had swapped out multiple pins and componets and could not really figure out what was the actual cause. I was starting to think the sear angles had slowly wore a little and rounded which may be true, but what was the main cause was the triggers disconnector channel was not quite deep enough after measuring and comparing to 2 known good triggers.
So the disco was releasing to early, before the trigger was lined up correctly with the hammer sear.
Armorers have a name for this, disconnector timing. And they usually remedy it by swapping different componets till one works.
But you can also adjust the timing your self my filing a little bit of material off the front bottom nose of the disonnector, the part that rests on the trigger.
Once you file a small amount install and check your reset again. You could eventually go to far and start having it release to late causing to much travel or worse not reseting.
Its a pretty easy fix if anyone ever has this problem. Just do some searching up on Timing of AR Disconnetor, you will find lots of info.
Link to Helpful Calguns post,
My original post-
Would it make any sense that replacing a original hammer pin with a KNS Solid hammer pin could cause reset problems?
Particularly the gun firing on trigger reset.
This gun has fired hundreds of rounds with no problems at all. Recently I replaced all my different ARs hammer pins with KNS solid pins after having a factory pin break on my .22lr Upper
And now it is occasionally firing on the reset. The pin fits good, I can't see how it would affect it but I do remember hearing something about Out of spec pins causing that problem.
Any advice would be greatly appreciated. I have the trigger group apart and cannot see anything wrong.
So after lots of searching I found a couple people who had the exact same problem I had.
Ironically the best thread with the most info I found was from a year old Calguns posting.
My problem was exactly like the one in this link.
Everything was installed corretly, and to troubleshoot I had swapped out multiple pins and componets and could not really figure out what was the actual cause. I was starting to think the sear angles had slowly wore a little and rounded which may be true, but what was the main cause was the triggers disconnector channel was not quite deep enough after measuring and comparing to 2 known good triggers.
So the disco was releasing to early, before the trigger was lined up correctly with the hammer sear.
Armorers have a name for this, disconnector timing. And they usually remedy it by swapping different componets till one works.
But you can also adjust the timing your self my filing a little bit of material off the front bottom nose of the disonnector, the part that rests on the trigger.
Once you file a small amount install and check your reset again. You could eventually go to far and start having it release to late causing to much travel or worse not reseting.
Its a pretty easy fix if anyone ever has this problem. Just do some searching up on Timing of AR Disconnetor, you will find lots of info.
Link to Helpful Calguns post,
My original post-
Would it make any sense that replacing a original hammer pin with a KNS Solid hammer pin could cause reset problems?
Particularly the gun firing on trigger reset.
This gun has fired hundreds of rounds with no problems at all. Recently I replaced all my different ARs hammer pins with KNS solid pins after having a factory pin break on my .22lr Upper
And now it is occasionally firing on the reset. The pin fits good, I can't see how it would affect it but I do remember hearing something about Out of spec pins causing that problem.
Any advice would be greatly appreciated. I have the trigger group apart and cannot see anything wrong.

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