Unconfigured Ad Widget

Collapse

How to Clean and Polish( De-Anodize)Anodized Aluminum

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • kakpataka
    Senior Member
    • Nov 2007
    • 1357

    How to Clean and Polish( De-Anodize)Anodized Aluminum

    Guys, I found this info while in search for info about finishing/re-finishing.
    I have yet to try this but I just wanted to share what i came across.

    A lot of trim pieces on older cars were made of aluminum that was anodized. Anodizing is an effective way to create a hard, weather resistant surface that will last a number of years without tarnishing. Eventually, however, the metal surface becomes stained and scratched and looking generally dull, so much so that it either needs to be replaced or cleaned.
    Unfortunately, anodized surfaces don't clean well. In fact, if you scrub or polish such a surface all you will get is a shiny drab-looking finished product. In order to properly clean and polish aluminum you have to de-anodize it.

    Sounds difficult, doesn't it? After all, the anodizing process requires acid baths, cleaning steps and electric current, not to mention timing equipment and dyes (for those colored surfaces like brackets, etc.) One would think, therefore, that de-anodizing would require the same materials, only in reverse order.

    That would be nice and effective, but it turns out that aluminum is one of those metals that can be chemically de-anodized. All you need is the right chemical, and you can find it in your grocery store. The "magic" chemical is sodium hydroxide, and it is the active ingredient in drain cleaners (Drano). It comes in liquid and crystal form and we find the dry crystals are the most effective (and least expensive.)

    All you need to De-Anodize your piece of aluminum is a shallow pan large enough in which to lay it. You'll need warm water, rubber gloves, eye protection and, of course the drain cleaner. Fill the pan with enough warm water to cover the piece and then add enough drain cleaner to do the job - we find that 1 tablespoon of cleaner to one gallon of water will e-anodize a couple pieces like headlight bezels.

    Mix the cleaner thoroughly in the water and place the aluminum piece in it. Make sure there's air movement over the pan, since the vapors can be a bit caustic. Watch the bubbles form on the aluminum and lift it out every minute or so to remove the accumulated "smut." Smut is the chemical residue that forms during the de-anodizing process and you want to remove it periodically to expose the surface to the chemical. If the process is going too slowly you can add more cleaner.

    After a few minutes you will see that the piece is a uniform, flat color. Stains and blemishes should have disappeared, leaving only scratches. Take the piece out and rinse thoroughly with fresh water. Dry it off and inspect for any residual anodized spots, which show up as darker surface finish. If there are any, immerse the piece in the chemical for a little longer and rub them out. Rinse and dry again.

    Now you can sand your piece with 800 grit paper to remove scratches and then buff the surface to a bright shine. It will remain a soft surface unless you anodize it again, but that takes equipment and a little experience. We find that keeping a coat of wax on the piece prevents tarnishing and staining. Also, you can spray the piece with clear lacquer or enamel to protect it in harsher environments.


    Last edited by kakpataka; 10-24-2008, 4:56 PM.
    sigpic
  • #2
    NeoWeird
    Veteran Member
    • Dec 2005
    • 3342

    That is a BAD idea for firearm receivers.

    Anodizing is actually controlled aluminum oxide - the same stuff that most sand paper grit, grinding stones, and abrassive media is made of. It's essentially a controlled "rust" of the aluminum until a uniform layer is created. The result is a relatively hard surface on the relatively soft aluminum - similar to case hardening low carbon steel.

    The rest on AR-15 receivers will be QUICKLY elongated FCG holes - I've heard in as few as 1k rounds. You also run the risk of catastrophic failure as aluminum is not resiliant like steel. Stress put on steel that does not break or deform it, such as a weight placed across an I beam, will allow the steel to bounce back once the stress is removed. Raw aluminum on the other hand will slowly deform and buckle. I was taught in school that a steel I-beam rated for 1k LBS with a 999 lbs load on it will theoretically hold forever substaining more damage from the elements than the weight. A similarly rated piece of aluminum with a 500 lbs load will eventually buckle and break. It's why airliners will sometimes have part of their carbin's rip off if not properly maintained - the stress of it expanding and shrinking as it goes from high to low pressure and back cause it to eventually stetch and rip apart.

    You also have steel battering into soft aluminum. You can expect your buffer tube threads to be stretched as well as your bolt catch to yaw under the repeated impact of the carrier stricking it and many other potential problems.

    Eugene Stoner was well versed in aluminum as he started in the Aero-space industry. The receivers were anodized from the get go for a reason and it wasn't to keep them pretty. If the dull look really bothers you then keep it oiled, get it blasted and re-anodized, or just get it painted. Running it bare is just bad news in my mind.
    quemadmodum gladius neminem occidit, occidentis telum est. - Lucius Annaeus
    a sword never kills anybody; it's a tool in the killer's hand.

    Comment

    • #3
      kakpataka
      Senior Member
      • Nov 2007
      • 1357

      NW,
      Thanks for the input..................I was hoping to see responses that would
      look at it from Ar15 receivers stand point . Reading from the article itself, it seemed pretty simple though. I just wanted to see how, based on expert opinion on the forum it would translate, so to speak to firearms esp. the AR.
      sigpic

      Comment

      • #4
        Telperion
        Senior Member
        • Jan 2006
        • 537

        Doing this will not only dissolve the anodizing, it will also dissolve the aluminum underneath it as well (this reaction is known as the Bayer Process). The passivating layer that reforms over the metal will be much thinner and less protective than the hard anodizing. Bad for firearm components for many reasons as stated above.
        NFA Life Member

        Comment

        • #5
          kakpataka
          Senior Member
          • Nov 2007
          • 1357

          Thanks T!
          so this method is definitely out!
          sigpic

          Comment

          • #6
            asheron2
            Senior Member
            • Dec 2007
            • 726

            If you try bead blasting you might get a good finish, i have a reciever that is not anodized and have shot thousands of rounds through it without a problem.

            As for wings ripping off airliners, thats because of stress raisers around the rivets. The hole causes a higher concentration which is higher than they yeild stress so it actuall yeilds the material. Over many many cycles the cracks spread and spread. Most of these cracks start alon the holes too from impurities in the metal, which are another form of a stress raiser. So a stress raiser next to a stress raiser= really high stress. If these cracks were never there to begin with, and the engineer who designed it used an S-N curve then the aluminum should never yeild and never fail. This is called Cyclic Stress.

            Comment

            Working...
            UA-8071174-1