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I have had a target/sniper style rifle built on a Yugo Mauser action with a Parker Hale target barrel for some time. The bolt handle was forged, and was about 2.5" long. Which I felt was a bit short. So, I decide to lengthen it and install a tactical style knob. I checked with a gunsmith who wanted $125 to weld on a new bolt handle, and I decided that was too much.
I got a tactical weld on handle threaded for a screw on bolt knob and the knob from PTG(Pacific Tool and Gauge). The handle is actually for a Remington 700, but I thought I could modify it to make it fit. After trimming everthing off I thought I would need to trim to make it fit right, the length would not be much longer than what I already had.
Once I got it, I wasn't sure I liked how much I would have to take off and the styling. So, I decided to modify the bolt handle that was already on the Mauser. The orignal bolt handle with knob was 2.5" long, and the knob is about .8" in diameter. The tactical knob is 1.324" long, and threaded inside to a depth of about .5", though the PTG handle is only threaded to .4".
I took a cut off grinder, and using the side of the cut off blade started cutting/grinding the sides, top and bottom of the ball until I had it roughly square. Then I ground down the corners till I had an 8 sided shape. From there I rocked the cutoff grinder back and forth getting a roughly shaped cylinder. I tried to maintain the same angle as the handle shaft.
Once I was close to the right shape and size, I used sandpaper to smooth things up. That is what I had, and I didn't want to go to the hardware store and get some emory cloth.
I started with 100 grit, and worked my way to 600 grit. I used strips about 1" to 1.5" wide, and worked in a back and forth action like I was shoe shinning.
I kept moving around the handle so I could round it out.
I got a tactical weld on handle threaded for a screw on bolt knob and the knob from PTG(Pacific Tool and Gauge). The handle is actually for a Remington 700, but I thought I could modify it to make it fit. After trimming everthing off I thought I would need to trim to make it fit right, the length would not be much longer than what I already had.
Once I got it, I wasn't sure I liked how much I would have to take off and the styling. So, I decided to modify the bolt handle that was already on the Mauser. The orignal bolt handle with knob was 2.5" long, and the knob is about .8" in diameter. The tactical knob is 1.324" long, and threaded inside to a depth of about .5", though the PTG handle is only threaded to .4".
I took a cut off grinder, and using the side of the cut off blade started cutting/grinding the sides, top and bottom of the ball until I had it roughly square. Then I ground down the corners till I had an 8 sided shape. From there I rocked the cutoff grinder back and forth getting a roughly shaped cylinder. I tried to maintain the same angle as the handle shaft.
Once I was close to the right shape and size, I used sandpaper to smooth things up.
That is what I had, and I didn't want to go to the hardware store and get some emory cloth.I started with 100 grit, and worked my way to 600 grit. I used strips about 1" to 1.5" wide, and worked in a back and forth action like I was shoe shinning.
I kept moving around the handle so I could round it out.
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