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Caught 80% Bug

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  • MrPK
    Junior Member
    • Aug 2016
    • 5

    Caught 80% Bug

    I decided to take up a new hobby and milled out my first 80%. Since I've never used a drill press before I picked up a few Polymers80's before I move to aluminum. As you can see by the picture the pocket and trigger hole is off center.. And I think the wall one right is too thin. My assumption is it won't function, but figured I'd post to get some feedback before I start on the next one.
  • #2
    liber
    Senior Member
    • Dec 2014
    • 1868

    If it was me and I couldn't afford a mill, I'd use a router. Even with a heavy duty drill press, they are just not made for lateral stress...The routers are not really designed for aluminum but they do a cleaner job.

    I hate to ask, but who's template where you using. I hope at least for your sake you didn't measure and lay that out by hand...

    You must not have had the template tight.

    NOTE to self: don't ever use polymer lowers, that $#!T looks disgusting...
    sigpic
    --------- liber --------

    From my cold dead end mill...

    Comment

    • #3
      liber
      Senior Member
      • Dec 2014
      • 1868

      Funny thing is that might actually function...
      sigpic
      --------- liber --------

      From my cold dead end mill...

      Comment

      • #4
        waawaaweenie
        CGN/CGSSA Contributor
        • Apr 2008
        • 659

        you may need to mill out the thicker side to get the hammer to hit the firing pin squarely and use a drop in trigger group but it may function

        don't chuck it just yet

        Comment

        • #5
          MrPK
          Junior Member
          • Aug 2016
          • 5

          I used the jig that came with the Polymer80 Phoenix 2.0. It's two pieces that snap together.. Maybe I should have clamped it together too.

          Sent from my SM-G935P using Tapatalk

          Comment

          • #6
            liber
            Senior Member
            • Dec 2014
            • 1868

            Originally posted by 6un5_4r3_N347
            Aluminum, no jig. Layout done by hand.
            After one understands the layout, it's not that difficult to do by hand. Nice work!
            sigpic
            --------- liber --------

            From my cold dead end mill...

            Comment

            • #7
              liber
              Senior Member
              • Dec 2014
              • 1868

              Originally posted by 6un5_4r3_N347
              Crap, I think I misunderstood what you wrote. I thought you were saying to not ever layout by hand. I need to work on my reading comprehension skills.
              Originally I was telling the OP that I hoped he hadn't done that layout by hand and gotten the results posted, since the lines are not straight.

              I don't use the jig normally, but I do use the side plates to hold the lower in my vise.

              With a caliper, some dykem, and the AR blueprints, most should be able to layout an FCG quite well.
              sigpic
              --------- liber --------

              From my cold dead end mill...

              Comment

              • #8
                MrPK
                Junior Member
                • Aug 2016
                • 5

                Thanks for the feedback. I spent some time on it this morning to clean it up. I figure I'll use this one for more practice before I start the next one. Clamping the jig together and marking made a big difference.. don't know why they stopped shipping screws with the jig.

                Question.. the Polymer 80 manufacture says to set the DP to 1800 RPM... my options are 1500 and 2075... I went with 1500.. What do you recommend?

                Comment

                • #9
                  mitch1
                  Member
                  • Aug 2016
                  • 447

                  IMHO go faster, not slower.
                  I also caught that same bug, this weekend I milled and built a Polymer80 AR, a Polymer80 Glock, and for good measure a EP Armory polymer80. I used a drill press with X-Y vise and I am happy with the results. I am waiting on a Genesis80 and I might do a comparison on here if it has not been done before.

                  Comment

                  • #10
                    wireless
                    Veteran Member
                    • May 2010
                    • 4346

                    Get a Jig and do an aluminum one.

                    Comment

                    • #11
                      MrPK
                      Junior Member
                      • Aug 2016
                      • 5

                      Originally posted by mitch1
                      IMHO go faster, not slower.
                      I also caught that same bug, this weekend I milled and built a Polymer80 AR, a Polymer80 Glock, and for good measure a EP Armory polymer80. I used a drill press with X-Y vise and I am happy with the results. I am waiting on a Genesis80 and I might do a comparison on here if it has not been done before.
                      Ha! You really did get the bug. Lol

                      Sent from my SM-G935P using Tapatalk

                      Comment

                      • #12
                        Jimbo12
                        Junior Member
                        • Jun 2016
                        • 16

                        Originally posted by 6un5_4r3_N347
                        Aluminum, no jig. Layout done by hand.



                        Wow, very nice. What tools are you using?

                        Comment

                        • #13
                          FIREBALL_BRIAN
                          Senior Member
                          • Apr 2011
                          • 2379

                          It's polymer. Cut it in pieces and do another until you figure it out.
                          Short Action Precision ! USA !

                          https://g.co/fi/r/UC7661 Project Fi referral.
                          You/I get $20

                          https://www.activejunky.com/invite/167810
                          Active Junky Referral you get $10

                          WTS Springfield EMP & TRP
                          https://www.calguns.net/calgunforum/...8#post22678428

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                          • #14
                            sloppy joe
                            Senior Member
                            • Aug 2006
                            • 776

                            It looks bad, I would throw it away and start again.

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