I will try to recap this as quick as I can. I am frustrated as all get out.
Recap...
1. Old German Police P6 import. Gun runs flawless
2. Keith plays pretend gunsmith and takes it completely apart, every piece, in order to Duracoat it.
3. Sprayed clean with brakleen
4. Baked at 200 degrees about 20 minutes to get remaining oils out
5. Blasted with 70 grit Aluminum Oxide
6. Baked again
7. Blasted again to clean up.
8. Brakleen, then alcohol.
9. Duracoated. Admittedly, I did it thick.
10. Gun no longer goes back together.
Here is the problem. The feedramp does not go over the "locking insert" block in the frame, causing it to bind before the slide is completely in place.


So I figured the paint was too thick, even though the take down lever lines up, I removed all the paint underneath said Locking Insert.

Didn't fix it, so I went to the slide. This is the point where my buddy reminded me 220 slides and 225 slides will go on each others frames respectively. So I pulled out a 220. 220 slide goes right on the 225 frame, however the 225 slide will not go on the 220 frame, same binding occurs. Great! Progress! It is the slide! So I removed all the paint everywhere on the slide...where the breechblock mounts to the slide...

Where the chamber goes into the ejection port...
Recap...
1. Old German Police P6 import. Gun runs flawless
2. Keith plays pretend gunsmith and takes it completely apart, every piece, in order to Duracoat it.
3. Sprayed clean with brakleen
4. Baked at 200 degrees about 20 minutes to get remaining oils out
5. Blasted with 70 grit Aluminum Oxide
6. Baked again
7. Blasted again to clean up.
8. Brakleen, then alcohol.
9. Duracoated. Admittedly, I did it thick.
10. Gun no longer goes back together.
Here is the problem. The feedramp does not go over the "locking insert" block in the frame, causing it to bind before the slide is completely in place.
So I figured the paint was too thick, even though the take down lever lines up, I removed all the paint underneath said Locking Insert.
Didn't fix it, so I went to the slide. This is the point where my buddy reminded me 220 slides and 225 slides will go on each others frames respectively. So I pulled out a 220. 220 slide goes right on the 225 frame, however the 225 slide will not go on the 220 frame, same binding occurs. Great! Progress! It is the slide! So I removed all the paint everywhere on the slide...where the breechblock mounts to the slide...
Where the chamber goes into the ejection port...

I finally got pissed this morning, picked up a 5 lb mini sledge and whacked it about 60% or so force 3 or 4 times. Slide slid right on the frame. Seems to lock up perfect and function good, however after racking it 30 or so times I took it apart and same thing happened, I had to use the hammer to get it back together. I am going to go put 4 or 500 rounds through it and see if it still requires a hammer for assembly. Thanks everyone for the help!
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