After reading this thread a couple of times, it still doesn't make any sense. Only way to get the extension to unscrew is the barrel has to be able to rotate and the extension is being held stationary by the bcg. The extension doesn't touch the inner surface of the upper I'm looking at.
Then being able to rotate the barrel; you have the pin driven into a hole on the barrel and then indexed into a slot on the upper. So you either shear the pin or tear the end of the upper to pieces by rotating it. But you have a barrel nut that is pressing the barrel flange up against the end of the upper with some serious torque. So that by itself should keep the barrel from rotating. Even without a pin.
Only way this makes sense is the bcg was installed, barrel nut was loose but not completely off. That allowed the pin to leave the slot and let the barrel rotate. The extension was not torqued to spec or anywhere near it. So the extension was held while the OP was rotating the barrel trying to get the brake off. I played around with my parts and the bcg won't let the barrel move forward more than about .125", which is almost enough so it will let the barrel rotate, but the pin is still about .020" into the slot. So if it rotates, it tears up the threaded end of the upper. Or if there wasn't a pin installed to begin with, then it rotates if the barrel nut isn't tight.
So there were two problems; the barrel extension and barrel nut had to be loose for this to happen. OP?
Then being able to rotate the barrel; you have the pin driven into a hole on the barrel and then indexed into a slot on the upper. So you either shear the pin or tear the end of the upper to pieces by rotating it. But you have a barrel nut that is pressing the barrel flange up against the end of the upper with some serious torque. So that by itself should keep the barrel from rotating. Even without a pin.
Only way this makes sense is the bcg was installed, barrel nut was loose but not completely off. That allowed the pin to leave the slot and let the barrel rotate. The extension was not torqued to spec or anywhere near it. So the extension was held while the OP was rotating the barrel trying to get the brake off. I played around with my parts and the bcg won't let the barrel move forward more than about .125", which is almost enough so it will let the barrel rotate, but the pin is still about .020" into the slot. So if it rotates, it tears up the threaded end of the upper. Or if there wasn't a pin installed to begin with, then it rotates if the barrel nut isn't tight.
So there were two problems; the barrel extension and barrel nut had to be loose for this to happen. OP?



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