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Reloading berdan brass with shotshell primers

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  • #16
    Stryfe76
    Senior Member
    • Feb 2009
    • 744

    [QUOTE=bumpo628;5477471]I think you'll need to add a flash-hole pilot to keep it centered. The LRP diameter punch would not keep it in the center unless it was already very close. Maybe if you took a punch with an OD of say .225 (for the .217 berdan) and add a pilot pin it would work better. You could drill a hole into the end of the punch and press fit a guide pin for the flash-hole pilot.

    I think this would work better than the ball bearing method since it would move more material into the pocket. A ball will only swage the top edge, but a punch would add a bit more material to hold the primer.

    I just thought of something else. Maybe compressing the shotshell cup down to the right size is another way to do it. If you can figure out a way to form the cup a bit smaller before it is installed into the brass then it will hold the primer snugly.QUOTE]


    That's starting to sound like a depriming pin and an expander ball using an arbor press to swage the mouth in.

    Your shotshell primer cup idea gave me another idea for the larger berdan pockets. a short brass sleeve made from brass tubing or a bit cut off a .22lr case to sleeve the pocket then swage the mouth in to crimp it in and run it through an RCBS primer pocket swage to uniform it.

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    • #17
      gunboat
      Veteran Member
      • Apr 2008
      • 3288

      Reforming the shotshell cup --- It is the correct size for boxer primers now, why would you make it smaller ?
      Sleeves -- this is an accepted way for the big old blackpowder cases - 1774 primer I think. the sleeve is made as suggested, a flanged cup and inserted from the inside.
      The 22case idea may be worth persuing. OD is .224? ID is ?

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      • #18
        Stryfe76
        Senior Member
        • Feb 2009
        • 744

        Originally posted by gunboat
        Reforming the shotshell cup --- It is the correct size for boxer primers now, why would you make it smaller ?
        Sleeves -- this is an accepted way for the big old blackpowder cases - 1774 primer I think. the sleeve is made as suggested, a flanged cup and inserted from the inside.
        The 22case idea may be worth persuing. OD is .224? ID is ?
        I think I have a few mixed in with my range brass.
        I'll have to measure one when I get home.

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        • #19
          gunboat
          Veteran Member
          • Apr 2008
          • 3288

          If you have only simple tooling, that is a drill press, I think the shotshell primer may be best. I have done a couple of 8x57 (.217dia) just to see how it would work.
          I used a small lathe but with proper tooling a drill press would suffice.
          As I said before, remove primer, mash anvil, drill out case, and spotface rear face --
          a piloted 5/16" dia spotface should do --
          install shotshell primer and Bob's your Uncle --
          I use an old lyman straightline capper/decapper for installing the shotshell primer.
          I can not see how any method, hart or ball bearing will give proper support to the primer more than once or twice.
          also you must seat primer to proper depth, berdans are not all equal in heighth.
          my ha-penny

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          • #20
            bumpo628
            Senior Member
            • Nov 2009
            • 1142

            Originally posted by gunboat
            Reforming the shotshell cup --- It is the correct size for boxer primers now, why would you make it smaller ?
            Sleeves -- this is an accepted way for the big old blackpowder cases - 1774 primer I think. the sleeve is made as suggested, a flanged cup and inserted from the inside.
            The 22case idea may be worth persuing. OD is .224? ID is ?

            I measured the shotshell cup at about .2095 to .210, the large primer pocket on a .308 shell at .209, and a LRP at .210. I was able to push the LRP into the shotshell cup with my thumb, so it seems a bit too loose.

            I was thinking that if you could make the shotshell inner diameter a little smaller then it would hold the primer with higher pressure loads.
            Ronald Reagan once said that the most terrifying words in the English language are: "I'm from the government and I'm here to help".
            Download my alloy calculator here: http://castboolits.gunloads.com/showthread.php?t=105952

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            • #21
              gunboat
              Veteran Member
              • Apr 2008
              • 3288

              you can push the primer in by hand because the cup is not installed in the case --

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              • #22
                mif_slim
                I need a LIFE!!
                • Apr 2008
                • 10089

                I think I'll post how I do it with picture tutorial to help some of you guys out. Give me a few days.
                Originally posted by Gottmituns
                It's not protecting the rights of the 1%, it's IMPOSING new laws because of the 1%.

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                • #23
                  bumpo628
                  Senior Member
                  • Nov 2009
                  • 1142

                  Originally posted by gunboat
                  you can push the primer in by hand because the cup is not installed in the case --
                  I thought that might be the case. I guess you just need to drill the hole a bit under to compress the cup when it's installed.


                  Originally posted by mif_slim
                  I think I'll post how I do it with picture tutorial to help some of you guys out. Give me a few days.
                  Thanks!
                  Last edited by bumpo628; 12-21-2010, 8:34 AM.
                  Ronald Reagan once said that the most terrifying words in the English language are: "I'm from the government and I'm here to help".
                  Download my alloy calculator here: http://castboolits.gunloads.com/showthread.php?t=105952

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                  • #24
                    mm52
                    Junior Member
                    • Feb 2009
                    • 4

                    Nothing New To Me!

                    I have been using 209 shot primers since 1968 in many cal. from 7.62x54 to 8x56, 8mm,308 and so on.Rimmed ones are the best to me but all will work. I started with low loads cast bullets then worked up to jacked ,never had a problem with midrange loads. I drill out the primers using a small dill bit, pop out the primer, then use a #B drill bit drill all the way through, then camphor the top with a bigger dill bit so the primer lays flat, and use a small socket the size of the rim of the primrer to set it with small hammer. If the holes losen up over time use a drift punch on the in side of case rim and tap with hammer it will tighten up. Even back in the 60s I hater to see brass go to wast. I have a cheep bench drill press less than $35 a set of rubber vice inserts . After doing it you can do 200 in a short time. Anneal the cases, use torch and water then full length resize , old brass cases get brittle.If you have a Lee collet die you can get up to 20 shot from case till you have to full length resize again . Cheep shootng with a little work!

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