The evolution of twist rates
Early M16s used a 1:14 twist rate as they fired light and short bullets. This rate was very limited in what it could do; not even the 55-grain rounds used were spinning fast enough. The military then moved up to 1:12 twist that put a better spin on the bullet. As heavier rounds came out, the twist rate became tighter and tighter. The 1:9, the military found, was good still slow enough for the 55-grain rounds, but it was fast enough for 75-grain bullets as well. As barrels became shorter, however, it was noted that even tighter twist rates were needed. This was because a bullet needs at least two rotations in the barrel to become stable. A 16-inch barrel with a 1:9 twist cannot deliver this, so the twist rate was tightened to 1:8. As barrels became even shorter and bullets became heavier, twist rates were again increased. During testing, however, it was noted that bullets that twisted too fast could tear themselves apart if the copper jacket had any imperfections. For this reason, the 10.5-inch barrels on AR15s still use a 1:7, sacrificing a full two rotations in order to not over spin the round and cause it to break apart.
Early M16s used a 1:14 twist rate as they fired light and short bullets. This rate was very limited in what it could do; not even the 55-grain rounds used were spinning fast enough. The military then moved up to 1:12 twist that put a better spin on the bullet. As heavier rounds came out, the twist rate became tighter and tighter. The 1:9, the military found, was good still slow enough for the 55-grain rounds, but it was fast enough for 75-grain bullets as well. As barrels became shorter, however, it was noted that even tighter twist rates were needed. This was because a bullet needs at least two rotations in the barrel to become stable. A 16-inch barrel with a 1:9 twist cannot deliver this, so the twist rate was tightened to 1:8. As barrels became even shorter and bullets became heavier, twist rates were again increased. During testing, however, it was noted that bullets that twisted too fast could tear themselves apart if the copper jacket had any imperfections. For this reason, the 10.5-inch barrels on AR15s still use a 1:7, sacrificing a full two rotations in order to not over spin the round and cause it to break apart.

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