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.22LR FG42 build thread

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  • defcon
    Vendor/Retailer
    • Aug 2011
    • 3006

    .22LR FG42 build thread

    Arts and crafts day.

    Attempting to make two WWII .22LR FG42 clones using aluminum brazing method for the 1" OD aluminum tube receiver.

    The 2nd FG42 will have a longer front grip and MG42 pistol grip housing.

    My first time doing woodworking and aluminum brazing. Trial and error time!

    Tools:
    wheel cutter
    reciprocating saw
    scroll saw
    dremel
    belt sander
    mapp torch
    aluminum brazing rods
    cheap $12 cherry wood from Home Depot.



  • #2
    defcon
    Vendor/Retailer
    • Aug 2011
    • 3006

    Foregrip and stock reference



    I cut it using a scroll saw.. I need some large C clamps so i can use a reciprocating saw to cut it faster.

    Spent about 20 minutes on the belt sander to do some contours. Will do some dremel work after to refine it

    Comment

    • #3
      tiger222
      Senior Member
      • Oct 2006
      • 2396

      Promising start!
      Seriously missing the 80's.....

      Comment

      • #4
        Masterdebater
        Senior Member
        • Aug 2009
        • 1095

        Faster... FASTER!

        (That's what she said)

        Comment

        • #5
          defcon
          Vendor/Retailer
          • Aug 2011
          • 3006

          Got a new Craftsman benchtop bandsaw and it cuts through aluminum like butter



          Last edited by defcon; 04-25-2017, 9:29 AM.

          Comment

          • #6
            defcon
            Vendor/Retailer
            • Aug 2011
            • 3006

            my first attempt at aluminum brazing. so awesome!!!!

            Comment

            • #7
              defcon
              Vendor/Retailer
              • Aug 2011
              • 3006

              My first time doing aluminum brazing. **** is solid and hard to break. $10 map torch and $5 brazing rods.

              Definitely need to clean off the oxidation on the aluminum pieces with a stainless wire brush before brazing.

              Also recommended to bevel the edges





              drilled holes into the stock and did more cuts on the aluminum
              Attached Files
              Last edited by defcon; 04-25-2017, 10:20 PM.

              Comment

              • #8
                defcon
                Vendor/Retailer
                • Aug 2011
                • 3006

                Glued some wood extension
                Eyeballed the vents for the foregrip
                Cut out a slot for charging handle
                Then a lot of sanding and beveling




                Comment

                • #9
                  defcon
                  Vendor/Retailer
                  • Aug 2011
                  • 3006

                  i used wood to make the pistol grip. i didnt feel like cutting/shaping a thick aluminum billet for the grip

                  i made 2 grips.

                  a lot of sanding, beveling so it wont be this bulky.

                  i need to look up some vids on how to checker with my filing set. will paint the grip black and the handles will be stained



                  Comment

                  • #10
                    kkd
                    Member
                    • Mar 2008
                    • 203

                    Wow

                    The skill and abilities of members here is simply amazing

                    Great job!

                    I will be following this thread for updates!
                    Looking for an early Beretta 92 Step Slide
                    and Factory Nickel Sig P228 and P220

                    Comment

                    • #11
                      defcon
                      Vendor/Retailer
                      • Aug 2011
                      • 3006

                      Did more sanding, shaping and scoring on the foregrip.

                      Added a pistol grip



                      Comment

                      • #12
                        defcon
                        Vendor/Retailer
                        • Aug 2011
                        • 3006

                        ended up getting better replica parts for Type 1 and Type 2.

                        still need to buy the muzzle brakes and both pair of sights.













                        Comment

                        • #13
                          Canucky
                          Veteran Member
                          • Dec 2007
                          • 4265

                          Enjoy your threads!!!!!

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