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  • superhondaz50
    Veteran Member
    • Feb 2006
    • 3108

    AR case separation

    I've had a tonne of ARs over the years, and my current one is having case separation issues. Barrel has less than 500rds on it (DTI, prob the issue). I was using an OE surplus Colt bolt with the new barrel. I just swapped a brand new Faxon MPI bolt with the same issue. Does it with new ammo or reloads. I need to find my headspace gauges, but am assuming the chamber is a few thou too long. More than likely just gonna buy a new Colt or BCM barrel. Anyone experience this?
    Attached Files
    Last edited by superhondaz50; 05-24-2026, 9:47 PM.
    Originally Posted By CTbuilder1 @ arfcom:
    A lot of time and energy goes into thinking up ways to make perfectly good rifles into something dumb. Single shot ARs are gay. AR pistols are also gay. Just my opinion, of course, but a single shot AR pistol would be an AIDS cannon.
  • #2
    MajorSideburns
    Senior Member
    • May 2013
    • 1745

    That definitely sounds like a headspace issue. I would bet your chamber is out of spec and too long, as you already noted. Maybe the barrel extension lugs are too short. I would not continue shooting the rifle until you get this figured out.

    Comment

    • #3
      superhondaz50
      Veteran Member
      • Feb 2006
      • 3108

      Originally posted by MajorSideburns
      That definitely sounds like a headspace issue. I would bet your chamber is out of spec and too long, as you already noted. Maybe the barrel extension lugs are too short. I would not continue shooting the rifle until you get this figured out.
      Ya, that's what I'm thinking. Barrels are cheap, just gotta shop around for a 14.5" M4 with FSB. Hopefully can find a Colt for good money.
      Originally Posted By CTbuilder1 @ arfcom:
      A lot of time and energy goes into thinking up ways to make perfectly good rifles into something dumb. Single shot ARs are gay. AR pistols are also gay. Just my opinion, of course, but a single shot AR pistol would be an AIDS cannon.

      Comment

      • #4
        superhondaz50
        Veteran Member
        • Feb 2006
        • 3108

        If anyone has a Colt M4 barrel (standard or socom) or 20" pencil they wanna sell, let me know.
        Originally Posted By CTbuilder1 @ arfcom:
        A lot of time and energy goes into thinking up ways to make perfectly good rifles into something dumb. Single shot ARs are gay. AR pistols are also gay. Just my opinion, of course, but a single shot AR pistol would be an AIDS cannon.

        Comment

        • #5
          ar15robert
          Veteran Member
          • Sep 2002
          • 2517

          Have had that happen a couple times with reloads and older brass. Usually a sign that that’s the last fire in that brass and the whole batch goes out. Had it happen in my old mini 14,my 16 inch ar and my 10.5 ar.

          Comment

          • #6
            mofo1111
            Member
            • Apr 2010
            • 250

            I would use a fired case out of that barrel and measure it. If it's over MAX headspace for 5.56 NATO, it's a bad chamber. You need to find your headspace gauges.
            Attached Files

            Comment

            • #7
              superhondaz50
              Veteran Member
              • Feb 2006
              • 3108

              Originally posted by mofo1111
              I would use a fired case out of that barrel and measure it. If it's over MAX headspace for 5.56 NATO, it's a bad chamber. You need to find your headspace gauges.
              I bought a new NATO Max gauge and the chamber is in spec. I just bumped the shoulder too far on old brass I think.
              Originally Posted By CTbuilder1 @ arfcom:
              A lot of time and energy goes into thinking up ways to make perfectly good rifles into something dumb. Single shot ARs are gay. AR pistols are also gay. Just my opinion, of course, but a single shot AR pistol would be an AIDS cannon.

              Comment

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